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Post Title: Dual exhaust on VR6 Jetta
Posted by: Suave_ at 2:51 AM 5-29-2009

I want to custom make a dual exhaust into my car. I already have deleted the suitcase muffler and put in 2.5" piping to a Flowmaster (30 series i believe) with single exit port, I have stock cat + resonator still. I love the sound it makes now so i wanna know what the easiest way to do this with out changing the sound to much and without losing power. I was thinking put the flowmaster where the the suitcase used to be and splitting the tail pipe into a Y right after the flowmaster and making one 2.5" pipe go where it normally goes and run the other one around the fuel tank and out in the same place on the other side. I think i would have to delete the rear tow hook though.

Plus I have a dump valve I would like to put in somewhere aswell.

Any suggestions would be great.

Here's a photo shopped picture with a few other things shaved off:

before

Let me know what you think.
Thanks in advance


Modified by Suave_ at 11:53 PM 5-28-2009


Modified by Suave_ at 11:53 PM 5-28-2009

Modified by Suave_ at 11:55 PM 5-28-2009



Post Title: Re: Dual exhaust on VR6 Jetta (Suave_)
Posted by: Andras.R at 3:08 AM 5-29-2009



Ahh I HAD a photo of a red Jetta from Portland, OR. But i can't find it..



Post Title: FV-QR
Posted by: new2 at 9:10 AM 5-29-2009

leave the sidemoldings.



Post Title: Re: FV-QR (new2)
Posted by: raymondlee at 9:12 AM 5-29-2009

my friends jetta had duals, hes not on vortex that much though. if it means anything to ya his sounds great.



Post Title: Re: Dual exhaust on VR6 Jetta (Suave_)
Posted by: VW Acolyte at 9:46 AM 5-29-2009

i think your best bet would be to get a duel outlet muffler then do what you were saying. just one one outlet to one side and the other to the other side. it would be kinda dumb to make a single out let muffle have duel tips.



Post Title: Re: Dual exhaust on VR6 Jetta (Suave_)
Posted by: vitos97GT at 11:38 AM 5-29-2009

i think the moldings should stay on the car. otherwise your photoshop looks good. id say go for it



Post Title: Re: Dual exhaust on VR6 Jetta (vitos97GT)
Posted by: Ghetto-8v at 11:45 AM 5-29-2009

You would need a pipe something kinda like this to keep your muffler.

Some company used to make this piece too, Andyman had one on his old Jetta. Jetex maybe?



Post Title: Re: Dual exhaust on VR6 Jetta (vitos97GT)
Posted by: allen! at 11:45 AM 5-29-2009



Don't do a dump unless you go VRT.

To be honest, I son't really see what's to be gained from doing dual outlet, I think that there are places to better spend the time/money. These cars are plenty loud with no suitcase.



Post Title:
Posted by: MasterAres at 11:49 AM 5-29-2009



Even if theres no gain it still looks a whole lot more symetrical. Even a centered exhaust could look good.



Post Title: Re: Dual exhaust on VR6 Jetta (vitos97GT)
Posted by: BackflipBongrip at 11:52 AM 5-29-2009

This is going back awhile but this car was/is dope..





Post Title: Re: Dual exhaust on VR6 Jetta (VW Acolyte)
Posted by: Suave_ at 12:30 PM 5-29-2009



Quote, originally posted by VW Acolyte »
i think your best bet would be to get a duel outlet muffler then do what you were saying. just one one outlet to one side and the other to the other side. it would be kinda dumb to make a single out let muffle have duel tips.

But wouldn't a dual outlet muffler give me less power because there is less back pressure?


Quote, originally posted by allen! »
Don't do a dump unless you go VRT.

The dump will just be for fun, I got it for free off the guy I bought my coils off. I just want it so I can hit a switch for when I wanna be VERY loud.



Post Title: Re: Dual exhaust on VR6 Jetta (Suave_)
Posted by: Ex-ricer01 at 12:53 PM 5-29-2009



Quote, originally posted by Suave_ »

But wouldn't a dual outlet muffler give me less power because there is less back pressure?

you should be shooting for no back pressure, needing back pressure is a myth. im not going to explain all of it, but i will tell you that you dont want back pressure



Post Title: Re: Dual exhaust on VR6 Jetta (Ex-ricer01)
Posted by: Suave_ at 12:56 PM 5-29-2009



Quote, originally posted by Ex-ricer01 »

you should be shooting for no back pressure, needing back pressure is a myth. im not going to explain all of it, but i will tell you that you dont want back pressure


I thought it was less back pressure more top end, and more back pressure = more torque. But I dunno.



Post Title:
Posted by: Ex-ricer01 at 1:17 PM 5-29-2009

its all about what you want to tune you exhaust for. if you want low end torque then put 2.25in exhaust on it.

midrange (which is good for a daily) 2.5

and topend (track car) 3in or more

back pressure will not create power or torque, exhaust flow velocity will. the faster you can move the exhaust away, the better. but you also have to be capable of moving lots it.

back pressure is a gasses own resistence to itself



Post Title: Re: (Ex-ricer01)
Posted by: allen! at 1:25 PM 5-29-2009



Putting dual outlet exhaust and a dump on a bone stock VR6 is like putting a DD-cup bra on a girl with B's.





Post Title:
Posted by: Ex-ricer01 at 1:39 PM 5-29-2009



i dont think he was shooting for big performance gains. i toyed with the idea for a while and i ended up with a straight pipe side exit. (exhaust flow hates bends)

i think he's looking at it cosmetically(sp?)



Post Title: Re: (Ex-ricer01)
Posted by: n0rdicalex. at 3:30 PM 5-29-2009



if you do some research, you'll know that eurotuner did a shootout of exhaust systems for the vr6.

the magnaflow 2.25" system made more power than all the 2.5" systems. also, for forced induction systems, stick to a 3" system.

so your thinking on bigger exhaust is better is, well, wrong.

http://forums.vwvortex.com/zerothread?id=1693237



Post Title: Re: (Ex-ricer01)
Posted by: Suave_ at 3:31 PM 5-29-2009



I like the way it performs and sounds now and it will just be cosmetic, that's why i was thinking of just moving the muffler back and splitting the single tail pipe into 2



Post Title: Re: (n0rdicalex.)
Posted by: G-Laddy at 3:31 PM 5-29-2009

I hate that bridge



Post Title: Re: (n0rdicalex.)
Posted by: Ex-ricer01 at 3:50 PM 5-29-2009

Quote, originally posted by n0rdicalex. »

so your thinking on bigger exhaust is better is, well, wrong.

if you were talking about what i said. i never said bigger exhaust was better. just generalizing what size pipe one might want depending on the cars application. and i believe that test was using mk4 12v's. were they stock besides the exhaust or no? other modifications also tweak the performance of exhaust.



Post Title: Re: (Ex-ricer01)
Posted by: theinfamous at 5:24 PM 5-29-2009



Quote, originally posted by Ex-ricer01 »

if you were talking about what i said. i never said bigger exhaust was better. just generalizing what size pipe one might want depending on the cars application. and i believe that test was using mk4 12v's. were they stock besides the exhaust or no? other modifications also tweak the performance of exhaust.

From what I understand about exhaust systems and backpressure, there is a certain phenomena called exhaust scavenging. Basically what this means is the exhaust gases "pull" exhaust from the motor with proper backpressure, pipe length, and diameter. Properly sized exhaust systems will cause a rise in efficiency and power.

If you use a bigger than necessary pipe on a normally aspirated car, it will cause the car to lose power. Also, have you ever tried driving a car with the exhaust venting right behind the cat? It is a noticeable loss of power, and that is a system with little to no backpressure.

Forced induction is a completely different ballgame, since the turbo needs to basically push the exhaust gases out of the car, (therefore backpressure is not a good thing) while generating power from them. In this case, the largest exhaust diameter possible, generating the least amount of backpressure, is ideal. However, I think it is rarely necessary to go over 3", or even that high in most situations.




Post Title: Re: (Ex-ricer01)
Posted by: VW Acolyte at 6:10 PM 5-29-2009



Ex-*****, stick with the rice cars. the VR6 is a completely different animal when it comes to gaining power. all the traditional ways of making power are voided for the most part. and YES YOU DO need back pressure, i don't know you told you you didn't but they are stupid. i have a duel outlet magnaflow muffler with custom cat-back piping. i can tell all of you i got way more of a gain from that through the entire power range than i ever did with the stock muffler (suitcase removed) and a bigger muffler and 2.75 cat-back piping. like n0rdicalex said, 2.25 is all you need on a Vr till you go FI. I personally know of two people who both have done cams, chip, intake, and one did 2.25 cat back the other did 2.5. to the wheels, the 2.25 puts down a couple more ponies and torque. coarse, that's not scientific, but i have heard of other examples like that as well. even when you do a turbo, you only need exhaust piping that is as big as the exhaust out let on the turbo. any bigger is useless.



Post Title: Re: Dual exhaust on VR6 Jetta (Suave_)
Posted by: nathan1990 at 6:58 PM 5-29-2009

little to much



Post Title: Re: (VW Acolyte)
Posted by: Ex-ricer01 at 11:51 PM 5-29-2009

Quote, originally posted by VW Acolyte »
i don't know you told you you didn't but they are stupid.

gee you mean the people in the 12v forum and n/a forum? i had no idea.

i had no idea that back pressure PROMOTED scavanging.



Post Title: Re: (Ex-ricer01)
Posted by: Swoops at 10:48 AM 5-30-2009



my old jetta






Post Title:
Posted by: Ex-ricer01 at 10:53 AM 5-30-2009

to the op, since you already have a muffler, you should prolly just go with a y-pipe. unless you feel like spending the money on a dual outlet muffler.

Modified by Ex-ricer01 at 10:54 AM 5-30-2009



Post Title:
Posted by: onewiper at 11:33 AM 5-30-2009



<q>YES YOU DO need back pressure,</q>

Golly! All those guys at the drag strip with their open headers must be doing it all wrong and seat of the pants performance monitoring must be the official method of validating power gains.
Do some actual research before spouting off about back pressure.



Post Title: Re: (onewiper)
Posted by: brobs is back at 11:34 AM 5-30-2009



what research have you done?

are stock watercooled vw engines drag motors?



Post Title: Re: (onewiper)
Posted by: n8burnz at 12:09 PM 5-30-2009



Quote, originally posted by onewiper »
<q>YES YOU DO need back pressure,</q>

Golly! All those guys at the drag strip with their open headers must be doing it all wrong and seat of the pants performance monitoring must be the official method of validating power gains.
Do some actual research before spouting off about back pressure.

next time i am running a HEMI in my jetta i will run it open headers, i will get headers that have absolutely no bends in their 6" pipes so that there is no possible way there can be back pressure. you know what, **** that i won't even have an exhaust system at all.

Modified by n8burnz at 12:19 PM 5-30-2009



Post Title: Re: (n8burnz)
Posted by: Ghetto-8v at 6:12 PM 5-30-2009



But most cars at the track aren't Hemi's.

GM Blocks FTW.



Post Title:
Posted by: X37 at 6:37 PM 5-30-2009



I like the photoshopped version looks good. As far as molding depends on the look you want. I think shaving them looks more modern but if you keep them go with textured side moldings and textured bumpers.



Post Title: Re: (Ghetto-8v)
Posted by: n8burnz at 11:47 PM 5-30-2009

Quote, originally posted by Ghetto-8v »
But most cars at the track aren't Hemi's.

GM Blocks FTW.

i kinda assumed he was talking about AA fuel and funny cars. at least in the NHRA they are all running HEMI's



Post Title: Re: (onewiper)
Posted by: VW Acolyte at 8:53 AM 5-31-2009



Quote, originally posted by onewiper »
<q>YES YOU DO need back pressure,</q>

Golly! All those guys at the drag strip with their open headers must be doing it all wrong and seat of the pants performance monitoring must be the official method of validating power gains.
Do some actual research before spouting off about back pressure.

ummm, im sorry, i thought i was in the VR6 forum, not the built drag motor forums. those motors you see at the strip are so built, they dont need a full exahust system.



Post Title: Re: (VW Acolyte)
Posted by: n8burnz at 9:15 PM 6-1-2009

but even headers are bent to give just the right amount of back pressure, so what onewiper was saying was waaaaayyy out of the ballpark



Post Title: Re: (VW Acolyte)
Posted by: MrMook at 10:20 PM 6-1-2009

Quote, originally posted by VW Acolyte »
I personally know of two people who both have done cams, chip, intake, and one did 2.25 cat back the other did 2.5. to the wheels, the 2.25 puts down a couple more ponies and torque.

But that's not because of "moar backpressurez". It's due to increased exhaust velocity.
The job of any exhaust system is to evacuate the exhaust gases as quickly as possible while producing as little back pressure as possible. If you run 3" pipes, you won't have a lot of back pressure, but there isn't enough velocity created by the gases building in the header to move very quickly through the system. Bring the diameter down to 2.25, and the pressure of the building gases will flow a lot quicker, thus allowing your raging VR to evacuate the exhaust without sapping as much energy from the power stroke.



Post Title: Re: (onewiper)
Posted by: fightthisfeeling at 1:31 AM 6-2-2009



lol ok well here i did some research for him! read :
http://www.knfilters.com/news/news.aspx?ID=1756 Trucks making between 1000 and 1500 hp needing backpressure. Imagine that. FYI i drag race with an 68 blown alcohol nova, zoomies arent for performance, but to exit the fumes from under the car, because it gets bad quick.
To start on the backpressure argument: Honestly it really depends on the cars natural powerband and how YOU the driver take advantage of that powerband. For ex: Friends 2.0 honda s2k revs to 9100 if you want to. So in going that high, he put a fat exhaust on(2.75inch, cat and res delete,all mandrel bent), and looses every dig start but revs hard from 5k-RL and catches you if he has the road to do so. But in making all that noise has got 3 exhibition of speed tickets and really has to milk his clutch to get the car going.
here at a mile high in co, I tested a cat no res with side exit, compared to cat + rear exiting muffler on a N/A VR6 with only modifacation being a K&N air filter. the quieter muffled exhaust helped the jetta run .2 faster in the 1/4mile averaged over 5 runs and had a .3 better 60ft time averaged over 5 runs. That was enough evidence for me to give up on the fart can pipe dream. Now when dealing with turbo vehicles and DISEASE-L's no back pressure helps the turbo spool faster when load is applied(gas pedal) but the same does not apply to N/A engines. Sorry for the rant but I paid a ****load for school and never get to bust out the knowledge and have had a lot of experience testing different systems that work and dont work.

Modified by fightthisfeeling at 10:40 PM 6-1-2009




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